Running a successful factory doesn’t only depend on the quality of your products but on the overall performance of the facility. Many industrial processes produce volatile organic compounds (VOCs) that need to be destroyed before the exhaust air is released into the atmosphere.
This is where a regenerative thermal oxidizer, also known as a RTO, can help.
These dedicated pieces of machinery are designed to destroy VOCs and other air pollutants before they enter our atmosphere. This allows factory managers to reduce their facility’s environmental impact and adhere to mandatory regulations set by the Environmental Protection Agency.
Besides destroying air pollutants, there are many benefits to adding RTOs to your factory, especially when compared to other VOC abatement methods. Below, we’ll discuss the importance of regenerative thermal oxidizers and the benefits they bring for your facility.
Why Are RTOs Important?
It’s no secret that many different industrial facilities produce volatile organic compounds, hazardous air pollutants and other contaminants that need to be destroyed before they enter the atmosphere. RTOs were developed to provide a reliable solution to these emissions, so their main goal is to help destroy pollutants that are generated as a result of certain manufacturing processes.
If VOCs and other air pollutants are released into the atmosphere, they can have a negative impact on the environment. Besides directly affecting the health of both animals and humans who are exposed to them, volatile organic compounds can accumulate in the atmosphere and cause thick smog formation.
Once you implement a regenerative thermal oxidizer, the exhaust air from your industrial process is redirected to a combustion chamber. VOCs are exposed to high temperatures ranging from 815°C (1,500 F) to 980°C (1,800 F) until 99%+ of pollutants are destroyed.
This process is known as oxidation, and it destroys VOC emissions by transforming them into carbon dioxide, water, and heat.
How Regenerative Thermal Oxidizers Can Improve Your Operation
Modern RTOs don’t only focus on achieving high VOC destruction rates, but they also bring an array of features to improve their functionality and energy efficiency. Here are five ways regenerative thermal oxidizers may improve your facility’s overall performance.
Destroys VOCs and Other Pollutants
As we mentioned before, the most important benefits of installing an RTO is that is can destroy up to 99%+ of air pollutants. This minimizes the impact your facility has on the environment while allowing it to meet the legal requirements necessary to keep operating.
Has Low Operating Cost
Despite the fact that it’s a completely new piece of machinery in your factory, the cost of running an RTO is relatively low compared to older control technologies. This is a huge advantage, especially when you consider that some RTOs need to work around the clock, depending on the factory’s schedule.
Can Be Used in An Array of Factories
Regenerative thermal oxidizers are suitable for most factories that have high exhaust air volumes with low pollutant concentration.
Simple Design
Regenerative thermal oxidizers are a great fit for almost all facilities because they feature a simple design. While there are numerous components, RTOs can be maintained and inspected by a member of your team, as long as they receive basic training from the manufacturer.
Ideal for Heat Recovery Mechanisms
The reason why regenerative thermal oxidizers have low operating costs is that they are perfect for heat recovery mechanisms. RTOs boast of numerous heat transfer mediums that heat up the polluted air before it enters the combustion chamber and cools down the clean air before it’s released into the atmosphere.
Finding a Custom RTO Manufacturer
The quality of your RTO will depend on the materials and techniques applied by the manufacturer.
At The CMM Group, we specialize in designing, constructing, and installing modern RTOs that possess all the features mentioned above, so get in touch with us by giving us a call or by visiting our Contact Us page today!
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